Quanzhou Jinzuan Technology Co., Ltd.
+8618105071036
2515AB Waterjet For Mosaci Tiles Cutting

2515AB Waterjet For Mosaci Tiles Cutting

Equipment composition 1) high-pressure energy-saving ultra-high pressure pump equipped with an intensifier 2) a Weihong AB five-axis bus CNC system, 3) a cutting platform, 4) an AB five-axis cutting head, 5) a high-pressure water switch, high-pressure pipelines, 6) and other components.

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  • Description

    Quanzhou Jinzuan Technology Co., Ltd. is one of the leading manufacturers and suppliers of 2515ab waterjet for mosaci tiles cutting in China. With abundant experience, our factory offer high quality products made in China with competitive price. Welcome to place an order.

     

    1) High-Pressure Energy-Saving Ultra-High Pressure Pump

     

    Equipped with high-pressure energy-saving ultra-high pressure intensifier assembly (paired with a 22KW motor to achieve a continuous working pressure ≤ 380 MPa and a maximum pressure of 450 MPa).

     

    l Features a dual cooling structure (air-cooled and water-cooled) with low power consumption and high efficiency. The equipment does not require an external cooling tower, has a compact structure, and occupies a small area.

     

    l Unlike competitors whose intake valves require frequent surface grinding, and some manufacturers do not offer warranties, our waterjet intake valves are designed to eliminate the need for grinding and come with a one-year warranty. Additionally, competitors' intensifiers include check valve repair kits with multiple wear-prone parts, leading to frequent maintenance and replacements. Our waterjets feature a unique design without wear-prone components such as check valve outlet cores, check valve inlet discs, and check valve springs.

     

    l Compared to competitors, maintain stable pressure with a nitrogen bottle for stabilizing oil pressure, making it easier to diagnose oil circuit-related faults.

     

    l Equipped with genuine Schneider Electric components.

     

    l Utilizes a single-row water filtration system.

     

    l Employs electronic reversing.

     

    l Features a new anti-contamination design for the intensifier cabinet, preventing water and oil from affecting the main motor and cooling fan during daily intensifier maintenance.

    Uses an electronic temperature controller to monitor oil temperature, ensuring the air-cooled radiator does not start at low room temperatures, allowing the equipment to operate at suitable temperatures year-round.

     

    l Includes motor overload and overcurrent protection.

     

    l Features an emergency stop button that instantly shuts off high-pressure water when pressed, ensuring safety and saving water.

     

    l Optional low-pressure startup configuration specifically for the glass cutting industry.

     

    2)CNC System

    2.1 Main Features:

    l Equipped with Shanghai Weihong's professional waterjet CNC control system, an industrial PC platform paired with Weihong bus servo control system, ensuring convenient operation and reliable performance. Weihong's professional team provides practical and attentive after-sales service.

     

    l Industrial control computer: High reliability, enabling easy human-machine interaction and real-time control of the cutting process. Equipped with a network interface for connectivity, facilitating file transfer and sharing between operators and designers.

     

    l 15-inch industrial display.

     

    l Independent control console for the control system, movable within a certain range, allowing operators to work from any position and effectively reducing vibration interference from the machine to the control system. Features automatic cooling.

     

    l Emergency stop button on the control cabinet panel for quick shutdown in emergencies.

     

    2.2 Main Functions of Waterjet Software:

    l Shanghai Weihong dedicated waterjet software, a product of a listed company, is advanced, reliable, and user-friendly, making it easy for operators to learn.

     

    l Professional team provides one-on-one after-sales service. Supports DXF files and NC code generated by any automatic programming software. DXF files exported from AutoCAD can be directly called in the CNC system software without additional conversion software, with automatic concatenation of graphics in the DXF file. Easy to use and master

    .

    l Features segmented processing and smooth processing modes, automatically slowing down or speeding up at inflection points based on material type.

     

    l Constant speed control function.

     

    l Automatic small arc speed processing function.

     

    l Loop processing function. Bus control system with coordinate recovery function after power failure.

     

    l The equipment uses a bus servo control system, with each servo motor's encoder having an independent power supply to record coordinates after power failure.

    The machine can start working without returning to the mechanical origin upon startup.

     

    l Pause, resume, and start processing from any segment functions.

     

    l Freely settable delay time function, allowing reasonable setting of piercing time based on the workpiece being cut.

     

    l Waterjet offset function.

     

    l Lead-in and lead-out auxiliary line function.

     

    l Automatic inner and outer contour recognition function, automatically identifying inner and outer contours based on graphical relationships without manual definition.

     

    l MDI compilation function, enabling quick and easy movement to specified positions for simple cutting without drawing or programming.

     

     

    3)CNC Platform (AB Axis 2515)

    3. 1Main Features:

    l Gantry-style platform structure, with a water tank made of 16mm plates and a double-layer keel structure. Longitudinal and cross beams adopt H-shaped structural steel with reinforcing ribs (both beams are heat-treated after machining), ensuring long-lasting durability.

     

    l Oil-immersed guideway and screw dust protection structure for longitudinal and cross beams.

     

    l Automatic tool setting function: Only requires tool setting before processing the first workpiece. After processing, the cutting head automatically lifts and retracts to the non-working area of the machine in coordination with the XY axes. When the operator replaces the second workpiece, no repeated tool setting is needed, as the cutting head automatically returns to the initial position for the second processing.

     

    l Uses Weihong's full set of bus control cards and servo control kits, ensuring reliable control performance, excellent acceleration, and attentive after-sales service.

     

    l Cross beams adopt H-shaped structural steel with reinforcing ribs, with deformation controlled within 0.5mm.

     

    l Uses imported TBI brand ball screws and guideways for transmission, ensuring precision, durability, and high quality.

     

    l Dual protection with automatic over-travel limit and soft limit functions.

     

     

    4) Cutting System (AB Five-Axis):

    Main Technical Parameters:

    l Controlled Axes: 5 axes

     

    l A and BAxis Rotation Angle: ±10°

     

    l Angle Control Accuracy: ±0.01°

     

    l Pneumatic valve for instant opening and closing of high-pressure water.

     

    l Cutting head capable of tilting in any direction to ensure unilateral verticality or bevel.

     

     

    Intensifier Configuration

    Value

    Intensifier Inlet Water Pressure (MPa)

    Greater than 0.4 MPa

    Intensifier Main Motor Power

    22 KW

    Maximum Pressure (MPa)

    450 MPa

    Continuous Working Pressure (MPa)

    300-380 MPa

    Maximum Water Discharge (L/min)

    3.7

    Maximum Usable Nozzle Diameter (mm)

    0.33

    Cylinder Block

    Imported (with special treatment)

    Piston

    17-4 [PH stainless steel]

    Seal Assembly

    Imported raw materials

    Cylinder Block (High-Pressure Cylinder)

    Imported raw materials

    Ceramic Plunger

    Imported raw materials

    High-Pressure Seal Assembly

    Imported raw materials

    High-Pressure Inlet Valve

    15-5 [PH stainless steel]

    High-Pressure Accumulator

    Double-layer structure

    Internal Accumulator Connection Design

    Hard seal structure

    Check Valve Repair Kit

    Genuine Imported

    Oil Pump Type

    Pressure Compensated Variable Displacement Pump

    Oil Pump Maximum Pressure (MPa)

    31.5

    Main Motor Power (KW)

    22 KW

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